USMC FILBE Assault Coyote Pack - Repair DIY

 

The USMC FILBE gear lately has been heavily on my mind and in my interests. Thanks to the most recent of events in the theaters of war, most of the surplus gear is not available. As discussed in the previous post The End of Milsurp? things are not looking good.

In short, this meant sort of taking consideration in US milsurp. After some homework I started to check out a lot of the USMC stuff. Mostly because of availability. The prices seemed erratic but I did manage to swoop some deals. Which is sort of why I am writing this post specifically.

What happened was I stumbled on a listing for DAMAGED grade packs. Did I need a pack? Well, no not really. But for the prices I could find them I figured why not. I ordered two. Can always make them grab and go packs or give them away as gifts to friends that like this sort of thing.

The FILBE gear or Family of Improved Load Bearing Equipment seems to have the quality and options I would find in very expensive civilian varieties. I am looking directly at you Mystery Ranch. The assault pack also is sized right to get a good feel at 35L or so without investing a lot more in a bigger FILBE main pack option.

Okay, so why bother with a damaged pack? The price I couldn't pass up. At under $30 for a (mostly intact) salvageable backpack, it seems insane. At the worst I figured I could fix them both and use them. Or... I could make one decent one from the parts of two. At this price its still cheaper than the grade 3 options direct from a seller. Because after the minimal research I did, some grade 3 bags would come in a damaged grade anyways more than likely. Holes would still need to be patched and fixed regardless. And some packs labeled as VERY GOOD condition by sellers came in awful condition more than once. I waited for my large order to arrive. And this is what I got.

The bags I got were shredded.

They were barely holding together. Both of the bags I had came in similar condition. Damaged listings stated that the bags could have 6+ inch holes in them. Almost always caused by a stiff plastic backer insert to keep the bag rigid. Its hard to tell but the bags were ripped all the way nearly across in multiple places.

When they came I seen how bad the damage was and seriously considered not even messing with them. There was just not enough material to just sew it back and it would work. Rips were too close to the zippers or too close to other parts to stitch and be done.

"This is beyond my skill set for basic repairs" I told myself. But I have them and I think I should at least try to mend them to make them simply usable.

You will need some needle and thread, patience, and some E6000 glue and some bondex peel and stick patches.

The process is simple. You stitch up what you can with what material you have to work with. Restitch it and then stick some of the bondex patch material on the back side of the repaired area, then glue it all into place with the E6000. Add patches to the areas needing more support, and restitch it. I used the glue even on the exposed stitching to hopefully reinforce the repair more. It takes 24 hours to dry the glue, and 72 hours to fully cure. So be patient. This so far seems to work. Its ugly as shit but the bag is functional for now.

Here is the repair completed.

The bag will never hold 50 pounds for long hauls anymore. But it can be used for various things like a day hike bag or GHB. I plan to use it for a trunker bag so it should work perfect.

So why bother doing this sort of repair? If you have really good sewing and repair skills its a great way to repurpose these war torn USMC packs. Or if you want to learn how to make major repairs its a great canvas for that too. The bags are cheap for now so its a decent way to either cannibalize some gear for other things or to just have a project to work on.

Since I had to sort of wing this and didn't see a video on how to even begin this project I decided to try and make a post to hopefully help someone else in the same situation I was in.

Note: this bag NEEDS rigidity! It shouldn't have a plastic backer put back inside of it after a repair to this degree! I made some cardboard inserts and just put duct tape on them and it seems to work pretty good for the time being. These cardboard inserts will no longer rub on the already compromised areas I had to fix. This is a major fatal flaw of the rough use bags. Yes, you need rigidity. No, you don't want it ripping huge gaping holes in your gear.

So what do you think? It turned out alright in the end. If Frankenstein had an assault pack, he would have one like this probably.

Practice What You Preach: Part 1

*Originally written and drafted FW 2021, updated 10/2022*

If you are going to test your gear. New, old, milsurp, REI gear, whatever. Do it in a fashion to actually TEST  it.

I have always been of the type that if I get gear for when things go bad I should probably test the gear before hand in less than comfortable conditions. Embracing the suck and being uncomfortable can be enjoyable though.


Any chance to get out into the wild and into the woods is a good time. Even when the weather doesn't cooperate and when you go alone. Going by yourself is a great time to reflect and actually listen. With the added benefit of taking as long as you want or going as quick as you please without the worry of other peoples skills or time schedule.


Weather was a brisk 36 degrees. I have numerous fairly easy trail options close to home. As soon as I left my house, it started to drizzle. Now I did know there was a chance and was going to go anyways. The temperature had dropped a little lower than I had planned though earlier in the week. But hiking was going to happen. Rain or not.


I tested out numerous things. Slacking on the outdoor activities it finally took vacation time coming up to get around to do something physical outdoors, so why not knock a couple things out at once? I needed to actually work in some colder weather gear. This is sort of an area I don't have a lot of money, nor experience in. Years past Ive managed survivable camps with 3 season gear in the below freezing temps as lessons. This would sort of be a one day adventure version of that but in the rain.


Base layer wise I have some summer moisture wicking gear. A set of fairly nice somewhat loose fitting pants that are rip offs of some Under Armor option I am sure, and a milsurp long sleeve German Bunderswehr Tropen shirt. Over that, super simple, I rocked my BARS 3M Gorka. Since I have not used the Gorka in wet conditions this was a pretty good day to do it. I also had a pair of steel toe boots that were broken in but never hiked in. I threw those on as well.

I made sure to grab some gloves too. Insulated Mechanix gloves worked perfect for this.

The main reason I went out was because I just bought and cleaned up a milsurp British PLCE Patrol Pack. This monster is 110L (allegedly) of space, and it reportedly had some decent defense against water and wet conditions. This was a perfect day to make sure of it.



Between testing all the different gear and things I am not all too familiar with, the normally easy trail became a challenge quickly. Lots of mud, loose rocks, wet and very slippery surfaces made it clear that it would be much more difficult.



In total I did 3.5 miles in rain the entire time. Ive done this trail numerous times before. Getting it done in 90 minutes or so would be doable I think for most people with hydration bladders and a swift pace. Took me about 2 hours exactly to do it with only one stop to check my gear and cook some food.



The cold and wet is unforgiving. The gorka, the boots, the bag all performed very well in all of it. Much better than I expected actually. The exchange with breath-ability and comfort I think with its basic water resistant properties were a great combination. On all the pieces that is. Because chances are if its waterproof, its probably not going to be comfortable when you get hot and sweaty.



The trail was totally empty as one could imagine. A very different experience from the normal in a large conservation area or park. Very enjoyable even though mother nature had plans.



When it comes to prepping, training, and general outdoors activities its a good thing to test your gear in less than optimal conditions. Chances are when you do actually need to use it, it will be less than optimal conditions naturally. To be comfortable in discomfort is its own zen. Being able to adjust and acclimate to it is something most wont even bother to learn. Its easy to be that way. And you shouldn't. Not if you care about being prepared that is.



So when you make the plans to go into nature you should keep those plans. Do not be afraid to go alone all on your own. It's a great thing to do occasionally. Especially if nature isn't cooperating with you, or your optimal plans.

Because as we know, nature does not care about you or your plans.

The End of Milsurp?

Its 2022. COVID-19 was officially declared done and over with one week ago. Businesses still cannot seem to staff nearly enough people to run 100%. The rest of the working class people are working 50-80 hour work weeks now and it is pretty much the new normal. Inflation is still a thing, and gas is $3.71 for the national average, and its $3.21 a gallon where I live.

But what does this have to do with anything as far as milsurp gear goes? Well, in short it is all very much related.

Whether you subscribe to the idea of purchasing and using or collecting military surplus gear that is on you. However. If you are here reading this then something must have piqued your interest in it. The thing is I am not trying to SELL you on the idea of getting into military surplus. But I will tell you a few things about it right now as of the the time I am writing this.

It is clear to me as someone who does use, buy, sell, trade, or collect gear that the supply simply is drying up. Its not even opinion it is pretty much fact. Every major supplier is selling out and not getting more gear as far as I can tell at this point. It is September 26th.

Now right off the bat I should say this. From everything I am seeing and from all the major companies that sell huge amounts of procured used and new military gear the supply chain is not good right now at this very moment. I can speculate as to why for a couple of reasons.

The first major reason is that the U.S. did just get finished with two major wars. Those being the war in Afghanistan, and the US intervention in Iraq. And that isn't including any of the other places we are currently policing like Syria or Somalia. With two major wars declared over, you would think there would be huge amounts of US gear available. Well... sort of.

Without going too far into the politics and the absolute fucking shit show it was exiting Afghanistan, lets say more than just surplus gear was left behind.

$85 Billion dollars worth of gear was lost overnight, and the Taliban became proud owners of more Black Hawk helicopters than 80% of the rest of the weaponized world. Although, they did manage to crash some of them.

Normally, ending a couple of decades long military conflicts would be good for the market as far as the supply and demand. But we didn't really get a whole lot of this. Sure. We got some military UCP stuff hitting the market and with the prices that would be expected for one of the worst camouflage patterns ever made. But even that equipment is starting to sell out or not be restocked.

The way it works usually is that once military surplus is gone, it is simply gone. Unless some sort of third party company picks it up and decides to make clones or copies or even gets the rights to make the trademarked patterns. What is out there is what is available. And that is it. Think companies like STURM or Mil-Tec.

This is particularly true for foreign gear.

Right now, there is a major conflict with Ukraine and Russia. Just yesterday, Russian forces have essentially mobilized and implemented a draft all the way up to males age 70. They are desperate, issuing rusted barely functioning AK's and whatever is essentially left after months of being decimated by the heavily backed Ukraine.

You can feel however you want about this conflict but what is clear is most of the NATO allies are backing Ukraine directly or indirectly. This has been going on for a while. Since like 2014. And its literally civilians fighting with whatever they can get.

What has happened is most of the surplus equipment as far as I know has been donated and given to the people fighting for Ukraine. Some footage and pics that have leaked out by their forces has shown a lot of very old and outdated gear. Or surplus weapons and gear being used.

Now is a bad time to try and get into surplus equipment. Much like trying to buy a house during the housing crisis, which is also still going on. I do not see much of anything changing at the moment for a lot of European military surplus at this time. I think stocks and sizing will be poor to non-existent for a while. If the fighting stops over near the Russian border maybe something will let up and we will see restocks. But nothing soon.

There has been one good thing though that has come from all of this.

Suppliers stateside seem to have prioritized getting the US gear they can get. What I have seen is a better variety and scope of what they can atleast try to keep stocked while the European variety is slim to none. The big outlets for milsurp gear seem to have diversified and kept up stocks on the US gear.

Right now for example, you can get quite a variety of Eagle Industries equipment. Legit stuff with NSN numbers on it. The NSN is the National Stock Numbers that the Department of Defense uses to identify the contracts to supply the gear. The drought of the European gear that I normally would buy has lead me to start to dive into what the US has to offer. And luckily there is quite a bit of useful surplus kit still out there. As a result, prices have increased and show no signs of slowing down. 

Should you go and buy US gear right now? Maybe. If you absolutely need it then get it if you have the coin. Will the prices come down? Debatable. Its totally reliant on if the caches of old stock will hit the market or if we will start to see it going to other places. Supply and demand.

However all of this is subject to change, and this is a snapshot right now of what I am observing at the moment.

Military surplus gear is great for a lot of different things. For people who like to shoot, LARP, play airsoft, collect, or have very rough use gear for camping and outdoor activities, it is great. Right now isn't the best time to be really into it but the hope is that the conflicts that no doubt are affecting the market will change for the better. If you want to test the waters of the USGI stuff and use molle gear, buy a standard hydration pack and see what it is like. They can be had for a couple of bucks and be used for general storage. Check them out. But don't go and bogart all the pouches and packs. Some of us are still trying to procure them.

Mess kits: Modern or Military Surplus?

*Written on 9/14/2022*

As stated in my other entries I am not an expert on the subject of backpacking and survival gear. But I do know a thing or two about it. Lets jump into a crash course.

To preface the theme of modern gear vs military surplus lets get a few things right out of the way. Firstly, everyone has different needs or wants. Secondly, you can cook everything pretty much with old tin cans if you had to. Those would be free probably. Lastly, new/expensive/shiny does not always equate to better. 

From the experiences I have it took me a while to think of how I could put it into words how to explain how backpacking, survival and prepping gear usually goes.

I came up with this.

Just as the picture states you can pick two of the three items in the "impossible triangle". In general it goes something like this:

If you are low cost oriented and want function and features, you probably will lack durability and quality.

If you are functionality/features and quality/durability seeking, you are going to pay for it.

And if you are quality/durability seeking and low cost concerned, you will typically lack some functionality and features.


 

I can get straight to the meat and potatoes of it and say the pros and cons generally as it applies to the modern vs surplus argument.

Modern gear:
Latest materials and features
Healthier
More readily available potentially
Questionable durability (cost dependent)
Lots of options

Surplus gear:
Vintage materials and features
Availability is turbulent and sometimes unpredictable market
Bulletproof durability
Options are design and system dependent
Parts and replacements plentiful (typically)
Cheaper
Historical appreciation
Disposable
 

This write up could be very long going into detail more into each thing listed above but for the sake of time and being concise were not going to explore them here. You will have homework to do about the quirks of each set. I figure the people finding themselves here will already know a bit about the subject matter as well.

Because most of us have to pick two of the three items in the impossible triangle we are left with asking ourselves a couple of questions. What are the most important features and details about the kit I am putting together?

Sure, you can throw all your money into a very expensive and fits every single tiny requirement and need you have. The fact is most people don't have this approach to the hobby.

If this is the case and you are backpacking over a weekend and have mom and dads credit card, your local REI has a Jetboil waiting for you and you can skip reading anymore.


As of the date writing this the market is very up and down for surplus gear. Just a few months ago this would be a very cut and dry bit. I mean it is called "surplus" gear for a reason. This is not the case right now. Lots of specific surplus mess kit systems are becoming harder to find and going way up in price due to world events. This is a big issue as far as potentially contradicting some of the big pros of surplus gear. Its bound to change and get better or worse.

With that disclaimer... lets take a look at a few examples of the modern kits:

This pictured is a very common Stanley Adventure cook set for two. It comes with two bowls, two sporks, and the larger 1 liter stainless cooking container with a lid. This fairly complete set comes with essentially everything you would need for chow with another person for about $44 online. In stores this could be had on sale for about $25 which is a great deal. Weight is claimed to be 440g. Overall I think this Stanley option is a pretty good choice for people who are getting started because its fairly complete and on the cheaper side. It also is multi fuel usable.

I think it lacks some features that some might really like. I prefer metal drinking cups and maybe more durable utensils but this would work fine right out of the box. There are a lot of modifications that can be made to Stanley gear that would greatly improve the functionality. Like a bail handle for the main cooking pot for example.

Here is another example of modern mess kit gear:

Pictured is the Pathfinder School Campfire Survival Cooking Kit. It comes with the essentials for water procurement, starting a fire, cooking and its all stainless. This kit does come with multi fuel optional use. It has a MOLLE shoulder bag, bottle hanger, fire starting materials, a striker, utensils and its made in the style of the vintage USGI setup. It is clearly an updated copy of surplus kits. However, the sizing is different than the standard GI gear from what I understand and it is also not US made. These products are being made in China. This has also lead to quality control issues and a change of the gauge of steel used according to reviewers of the older Pathfinder kits. The kit cost about $105 and its fairly complete.

I do think for the price someone could easily put together a kit nearly exactly like this for a fraction of the cost they are asking. Especially if they did it with milsurp gear that would work great.

How about one more modern kit:

Last modern kit is a Keith Titanium Canteen Mess Kit. Its a super ultralight modern take on the standard canteen and cup with a lid. Complete with a carrying pouch. its no frills, just a canteen and cup and a bag. The entire thing weighs .44 lbs. Its high grade titanium and its being made in China. And it has a lifetime warranty. This is another multi fuel set up but unlike the Pathfinder you need to have the fire part sorted. Price is $159.

For modern gear the titanium kits are probably the end goal. They are super strong and durable, light and sought after but as you can see lack nearly all of the functionality of some of the much cheaper more complete kits. But its simple, classy, and even dare I say elegant to an extent.

 

Wallet: "are you looking at titanium gear now..."
Me: "... shhhhhhhh"

 

 

But what about military surplus? Lets take a look specifically at two sets.

The first kit is the Yugoslavian or Serbian JNA M69 kit. It comes with everything a soldier would need to eat and drink in the field. Broken down it has a 1L canteen that is very tough thermoplastic, a square thermoplastic lid/cup, a larger plastic serving bowl, and everything packs into a thick 2mm aluminum protective cooking pot with a folding handle. And the complete kits would come with a set of utensils and a canvas bag it all fits into nicely. It can be packed away or worn on a belt.

This kit is different because the canteen comes with it and it all nests. This is a great idea for people trying to add hydration to a very small foot print. Its multi fuel compatible and the thermoplastic makes it lighter than a lot of other out of date kits. Cost was as cheap as $16 for a full kit earlier this year. I managed to find one for $25 last night on ebay from a person who lives in my state. With shipping/tax it was $37 and the condition was listed new which is rare. That or it is incorrectly listed. Stateside no vendors had them.

Prices for these kits are wildly different right now and expect to only find them from either collectors or from out of country. Lithuania, Macedonia, and Estonia popped up more than a couple times in my searching from ebay. Very cool and sort of oddball kit that is touted to be a favorite for bush craft and prepping enthusiasts.

The last kit is a Swedish M40 or M44 mess kit. These would come in stainless or aluminum depending on the year and model. They would have a main pot and lid with a hanging handle. Both can be used for cooking. A spirit bottle for the fuel, and a Trangia alcohol stove for the heating. This set up also uses a stove that the whole kit packs back into that doubles as a wind shield. The spirit bottle holds enough to fuel 2-3 days of hot food and drink for most soldiers.

These set ups have become wildly popular because of the fan base on bush craft and prepper youtube. Some have said that it is by far the most versatile and reliable type of kit with a lot of things modern kits should be looking at to get right. Because of this and the supplies drying up state side we have a similar issue seen with the M69. Kits that are mostly complete but used and in working condition can be shipped from out of the country for about $55-65. However, some of the complete set ups with better grading and maybe the stainless variety are showing up at the time of this writing at a whopping $135-160 plus $26 shipping from Estonia. Weight of a full kit is 2kg so its not light by any means. But being bomb proof is the benefit.

There are many other surplus mess kits but these two stand out because of how different they are and how sought after and loved they were. So for me it is easier just to showcase these two and to say you got a lot more digging to find mess kit/canteen systems better than these. These selections should be a shortcut if you are looking into this sort of gear.

 

So what is the point?

All of these kits will do the same things generally. Why include canteen kits in with this? That is because most like and appreciate having the extra liter of water available if it can be included into a cook set and loadout. Its just a matter of preference and your budget. I also think all of these mentioned would last pretty much forever with basic care and cleaning.

And lets be real, this entry is just a shred of what each one of these options has to offer. I highly suggest diving into the interesting ones and seeing what they are actually about. All of these kits have different features and designs to make them what they are. Oh and I did mention modifications. Many have mods that make them even more usable and functional in the field or on the trail.

Youtube has hundreds of videos from very informative and entertaining people with much more knowledge on the subject matter.

Aluminum? Stainless steel? Titanium?! It all does the same thing. Go with whatever tickles your fancy and your pocket book.

Hopefully these selections give you an idea of what maybe to look for and explore. From your bug out bag, to your car kit, or for a day hike rig, these mess kits will definitely make your adventures more pleasurable.

All that really matters is using what YOU enjoy when you go out into the woods.